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Indexable Carbide Insert Cutters: The Advantages Small changes can sometimes make a a big difference in the highly competitive plastic injection molding industry. This is evident in the selection of turning inserts suppliers. Carbide companies are continuously developing improved cutters, that are both indexable and solid. Faster cutting speeds, higher metal removal rates, superior surface finishes, longer tool life, decreasing cutter costs and user-friendliness are just a few of the areas continuously being upgraded. To learn more information on diamond shaped carbide insert, you have to visit our website. In the past, nearly all indexable carbide cutters were of the larger, roughing type and they worked exceptionally well, and they still work. They are now more efficient than their solid carbide counterpart due to the development of new substrate materials, cutter geometries and coatings. Advantages of indexable carbide cutter The pace of productivity is always being increased. More efficient, faster, and more! And all the while, achieving smaller profits. Tungsten carbide prices keep climbing up , and indexable cutters make use of less carbide. The quality expectations for molds are increasing all the time. You are expected to not just create plastic injection molds quicker and less expensive with less skilled workers, but also to improve the quality of each mold and piece of molded. New cutter technologies are always in development to aid in the quest for improvements. Indexable insert cutters use less tungsten carbide Most of the tungsten carbide worldwide originates from China This raises numerous questions for the metalworking industry. This issue is forcing management to reconsider their dependence on cutting tools. Nature has only a limited amount of tungsten carbide and concerns over its scarce supply are beginning to be acknowledged. To help metalworking businesses recycle their carbide cutters, top carbide manufacturers like Sandvik and Kennametal have launched recycling programs. This is a win-win scenario for everyone. With the pressure growing to improve all aspects of metal cutting, engineers have made significant progress in developing indexable insert cutters that can often replace the old standard solid carbide cutters. A variety of indexable cutters is available The array of indexable turning inserts options is virtually endless. There are a variety of reamers, drills, cut-off tools, spot-facers, turning cutters, plunging endmills facing mills, profiling cutters broaches, slotting cutters, slotting ball end mills deep hole drills, and anything else you might want to imagine! Old beliefs are hard to overcome In spite of the fact that indexable insert cutters very often out-perform their solid carbide counterparts it is still difficult to change. Even if your performance isn't the best you can still know what your previous insert cutters did. Conclusion It is sensible to cut down on the amount of tungsten carbide you utilize, since the price of tungsten carbide is rising and are in short supply, and are under the control of China. This can save you money. If an idexable insert cutting tools performs as well or better than a carbide solid cutter, then why not make an adjustment or try it? Solid carbide cutters have a very secure place in the making of injection molds, and they will continue to do so. Take this as an example the drill or cutter dulls or chips like they do every time. There is only one option: replace the cutter and move to the next. The entire tungsten carbide cutter is removed, which wastes huge amounts of material and money. Insert cutters that can be indexed may nevertheless, be indexed indexed, and indexed.